« Productivity Myths - Comments From Real Economists | Main | Understanding Lean at Whirlpool »

25 December 2006

Productivity Myths - Real Studies and Data

Over the past week we've been exploring whether the outsourcing or offshoring of subassemblies, later finished, in the United States, has a hidden impact on the rather exemplary manufacturing productivity numbers of the past few years.  The premise is that since productivity is output per labor hour, reducing input labor at U.S. plants by offshoring intermediate components would lead to a calculated increase in productivity.  The original post was mentioned on TheStreet.com, which led to a flurry of emails from some prominent economists, some of which were reprinted here.  The consensus seemed to be that offshoring had some effect, but no one could quantify to what extent.

Earlier today I received an email from Dr. Menzie Chinn, professor of economics at the University of Wisconsin's LaFollette School of Public Affairs.  His comments indicated that "in principle" the BEA attempts to related "value added" to the quantity of inputs, therefore theoretically manufacturing productivity should be accurate.  Theoretically.  Then he pointed me to two recent papers that do attempt to quantify the effect of offshoring intermediate components.

The first is from Organisation for Economic Cooperation and Development (OECD), entitled Productivity Impacts of Offshoring and Outsourcing: A Review.  The result of this study:

The most apparent conclusion drawn from the review is that there appears to be no clear patterns as to how offshore outsourcing affects productivity, and that much depends on both sector and firm-specific characteristics. There are some indications, however, that positive productivity effects from foreign material sourcing depends on the degree to which firms are already globally engaged, but also that such engagements generally could be close to their optimum level in developed economies. There is little existing research on offshoring of services, but it appears that its productivity enhancing effects generally are small in manufacturing plants while being of a somewhat greater magnitude for firms in the services sector.

The second study, from the International Monetary Fund entitled Offshoring, Productivity, and Employment Evidence from the United States, quantifies the effect a bit more.

We found that offshoring has an effect on productivity: service offshoring accounts for 11 to 13 percent of labor productivity growth over this period; and material offshoring for 3 to 6 percent of labor productivity. The positive effect of service offshoring on productivity is robust to the inclusion of industry fixed effects, high-technology capital share and import shares.

So there you have it, at least from one study: there is an effect, but it is relatively small.  Perhaps 3 to 6 percent of the total productivity improvement.  Perhaps as high as 13 percent depending on the service component.

The second study has some other interesting data, and is worth a full read.  For example, it details how a significant number of manufacturers that outsourced offshore actually saw their costs increase.  This is presumably traditional costs, and doesn't account for oft-uncalculated costs such as supply chain risk and in-transit inventories.

TrackBack

TrackBack URL for this entry:
http://www.typepad.com/services/trackback/6a00d834521be169e200d83467777469e2

Listed below are links to weblogs that reference Productivity Myths - Real Studies and Data:

Comments

Verify your Comment

Previewing your Comment

This is only a preview. Your comment has not yet been posted.

Working...
Your comment could not be posted. Error type:
Your comment has been saved. Comments are moderated and will not appear until approved by the author. Post another comment

The letters and numbers you entered did not match the image. Please try again.

As a final step before posting your comment, enter the letters and numbers you see in the image below. This prevents automated programs from posting comments.

Having trouble reading this image? View an alternate.

Working...

Post a comment

Comments are moderated, and will not appear until the author has approved them.

Subscribe

Search the Blog

Gemba Academy

Superfactory

  • Resources for lean excellence
    - Articles | Books
    - Events | Glossary
    - Topic Resources | eNewsletter
    - PowerPoints | Videos
    - Virtual Tours | Lean History

    PowerPoint
    Presentations

    Lean Manufacturing
    Lean Overview - 3P - 5S - Jidoka - Kaizen - Value Streams - Visual Factory - Pull - JIT - Kanban - Quick Changeover - Cellular Manufacturing - Standard Work - Theory of Constraints - TPM - TWI

    Lean Enterprise
    Lean Manufacturing - Lean Office - Lean Accounting - Lean Design - Lean Project Management - Lean Sales & Marketing - Lean Supply Chains - Hoshin Planning - Lean Enterprise Assessment

    Quality
    SPC - Root Cause Analysis - Six Sigma - FMEA - ISO 9001 - Mistake Proofing

    Business
    Balanced Scorecard - Design for Lean - Cost Accounting - Capital Budgeting - Competitive Intelligence - Knowledge Management - Job Design - Outsourcing Strategy - Supply Chain Strategy - Strategic Management - Project Management

    Safety
    Accident Investigation - Biosafety - Chemical Spills - Hazard Communication - and 35 more

     


    Factory Toolbox


    Over 500 forms, procedure templates, and tools for download.

    Lean Toolkit - Procedures Toolkit - Quality Toolkit - Tools and Forms Toolkit - Engineering Toolkit - Materials Toolkit - Safety Toolkit - HR Toolkit - Six Sigma Toolkit - Finance Tookit

The Book

  • Evolving Excellence
    Thoughts on Lean Enterprise Leadership

    by Kevin Meyer and Bill Waddell

    A 458-page edited and categorized compilation of our favorite posts! All for only $29.95.

    More information

    All 1500+ pages of Evolving Excellence from January of 2005 through July of 2008, including comments and reference sources, is now available in a series of six e-books. Perfect reading for those long plane rides to visit your farflung factories...! The entire series for only $10, which helps cover our costs.

    Purchase and download now!

Sponsors

Other

  • Copyright © 2004 - 2008
    Factory Strategies Group LLC.
    All rights reserved.